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Testing the new Wilwood master cylinders

Just testing out the new Wilwood master cylinders to check there is enough room under the throttle bodies to fit it all in! I will have 3 as running one for the front, the back and a clutch one so might be a bit of a squeeze 🙂 Im using the Wilwood pedals and want to try to keep the pedal position as close as standard as its such i nice setup, but it will be hard to get them in the right place for the driving position and to keep the clearance for the throttle bodies and also not…

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Testing the throttle bodies

Finaly im at the stage where i can start to look at the exhaust and brake setup as i have the bottom end all in place and the head ready to fit on for a test. The Risse inlet manifolds need a little bit of a file out, as the holes that locate on the dowels on the head are a bit small, so once this is done i can bolt on the inlets and fit up the throttle bodies so i can see how much room (i dont have!) to fit in the Wilwood master cylinders. I have two…

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Lots of nice cylinder head parts

As i have a nice new cam from ENEM (a Y12) and new lifters i thought it would be good to try and get some new rockers, nets and the little ball seat for the rocker. So after a look through http://opeloem.com/ to find the part numbers, it was then a quick google and i found them listed on here http://www.vauxhall-car-parts.co.uk/acatalog/Vauxhall%20Parts.pdf and then a quick call to vauxhall car parts, and they had them all in stock. So a few day later and this is what i now have 🙂               Rocker part number:…

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Engine re-build progress

The bottom end is now completely rebuilt, with new piston ring! and in the engine is now back in the car and on the later front cross member with the round engine mounts (that are easier to get new ones for)               The flywheel is now on with new ARP bolts from Risse motorsport in germany. (just a note that the ARP bolts are all the same size so you will need to have the locating one turned down a fraction to fit) The new clutch has been fitted again with high tensile cap…

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Remember to take great care when building engines :-)

After a slight mishap, where i buggered up the bottom oil control ring on the new piston 🙁 which has set me back £50 and two weeks while i found a new set of rings! the bottom part of the engine is now in the car 🙂 Jan at http://www.zymo-tech.de/ found me a new set of rings in super quick time and they arrived on tuesday (my day off) and the sun was out. So very carefully i replaced the broken ring and got the piston in. new con rod shells in and engine ready to go into the car. Im still…

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Note to self…

And anyone else rebuilding an engine. When you buy i bottom end bearing kit, it dosnt come with the con rod bearings 🙁 as i found out as i opened the Glyco box! now im waiting for the con rod bearings to arrive and with this bank holiday its going to be the end of the week before i can get on and finish the bottom end now!

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Opel Manta A series engine rebuild
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The engine rebuild has started

Well, finally i have the engine back, with a re-bore to .5mm over size as the bores where slightly worn. Its all painted up and I have put a new set of pistons and main bearings into the engine and i can now start to bolt all the bits back onto it and get the bottom end into the car and fit a few other parts while i refurbish the head.

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Front brakes

Just doing a quick trial fit up of the callipers! And they are going to look good when fitted.I just need to make a template for the bracket and then get two made up so i can fit the callipers on and then its brake lines in and we are nearly ready to put the car back on the ground. (and need the exhaust made up as well 🙂

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